PDT® Machine 4.0 Ready

PDT® Digital certificate on blockchain

Released to:

Newster System S.r.l.
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PDT® - It is a registered trademark owned by IQC srl. PDT certification is a process of analysis, detection and subsequent digital representation of the results, referring to organizations, processes, products and people. The PDT® certification with Blockchain technology makes visible, where possible with digital detection, the state of things in support of performance statements.

Click here for further information about the certification PDT® Machine 4.0 Ready

Newster System S.r.l.

Cerasolo di Coriano

Newster Group è uno dei leader europei nella produzione e commercializzazione di apparecchiature certificate e brevettate che offrono risposte ecologiche per risolvere i problemi legati all'igiene ospedaliera con una gamma di prodotti in grado di soddisfare tutte le esigenze sanitarie per lo smaltimento dei rifiuti. Newster prepara progetti in partnership con organizzazioni internazionali, Università e strutture ospedaliere al fine di risolvere i problemi legati al trattamento dei rifiuti sanitari infettivi nelle strutture sanitarie legate alle emergenze umanitarie.

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Presentation
video

Release date

03/11/2022

Release date: 03/11/2022

Valid through

02/05/2025

Valid through: 02/05/2025

First release date

03/05/2021

First release date: 03/05/2021

Description

Obtains this PDT® digital certificate the organization that manufactures and markets goods used for the technological and digital transformation of enterprises, according to the “Industry 4.0” model, now known as “Transition 4.0”. These assets are prepared to interconnect with the company system in which it comes into operation and provides for periodic monitoring to ensure the achievement and maintenance of the declared performance standards.

This PDT certificate does not certify a possible interconnection between the Certified Asset and the company’s management system and logistics or the company’s supply network, which shall be assessed following the commissioning of the asset

Goals

To highlight to its costumers the attention that the company has placed in correlating information management of its own products according to the characteristics declared in the PDT® certificate. The discreet and continuous digital detection of important information makes it possible to trace and monitor the evolution and guarantee the characteristics declared in the PDT® certificate

Reference standard

Standard IQC srl “Machine 4.0 – M 4.0 rev 01” with reference to:

• Law December 11th, 2016, n. 232

• Law December 27th ,2017, n. 205

• Law December 27th, 2019, n. 160

• Law December 30th, 2020, n. 178

• Circular Agency of Revenue n. 4/E, 30/03/2017

• Guideline UNI/TR 11749 Enabling technologies for Industry 4.0 – Integration and interconnection: main aspects and examples

Field of application

Plants called “NEWSTER® NW5 – NEWSTER® NW15 – NEWSTER® NW30 - NEWSTER® NW50 - NEWSTER® NW50s” intended for on-site sterilization of potentially infectious healthcare waste, integrate under a single control interface:

- Machine for sterilization and conversion of hospital waste

- Cleaning and Sanitizing System of Containers for Infectious Waste

- Weighing system consisting of an industrial scale

- Webapp software Cloud IN-Sight 4.0

Main processes involved

Newster System S.r.l. provides plants for the conversion and sterilization of infectious healthcare waste, prepared for integration and interconnection with the company system that meet the wider needs of the customer, through the following processes:

Feasibility analysis, technical support, specific consultancy on available/implementable technological solutions

Training and knowledge transfer (E-learning platform + Reserved area)

• After-sales assistance (diversification of use, software update, remote control and assistance)

Measurable and digitally tracked characteristics

Industry 4.0

PLC/CNC

The transformation and sterilization NEWSTER® system for healthcare waste of the series NW5, NW15, NW30, NW50 and NW50s. These are equipped with a Siemens S7-1200 PLC

Compliant
Interconnection The NEWSTER® systems can be connected to the internal network or to the web via a router connected to the Ethernet port of the Siemens S7 PLC. These are uniquely identified through the IP address assigned by the network. Once connected to the network, the plants are credited to the Cloud In-Sight Newster that allows to communicate to the customer’s management or to third parties via SMTP, transferring CSV files Compliant
Predisposition to Integration with logistic systems The machines can be integrated through two solutions. 1) Side supply: via In-Sight, through the shipment (directed or through the business managerial) of the orders of consumables supply restoration. 2) Logistic System Side: processing the data of the In-Sight production automatically prepares the data for the environmental declaration of the customer by exporting it via SMPT in CSV format. The files can be sent directly to the customer’s environmental management system Compliant
Human-machine interface NEWSTER System are equipped with a SIEMENS HMI interface which is operating on a 9” backlit touch screen operator panel. The interface is simple and intuitive and thanks to the HMI operators can control and monitor production Compliant
Safety requirements

NEWSTER® systems of the series NW5, NW15, NW30, NW50 and NW50s comply with 2006/42/EC (Machinery Directive), 2014/30/EC (Electromagnetic Compatibility Directive) and the applicable parts of the harmonised standards UNI EN 12100:2010, CEI EN 60439-1:2000, CEI EN 60204-1:2006, ISO 13849-1:2008 and ISO 13849-2 2008

Compliant
Remote maintenance and/or remote diagnosis In-Sight web interface allows a full access to the machine diagnostic data. The adoption of the Secomea gateway allows the Newster service to access the PLC taking safely a full remote control even to update the firmware Compliant
Continuous monitoring of process conditions and parameters

The machine continuously monitors the minimum sterilization time. In case of obvious drift of this time the machine is automatically blocked at the end of the current cycle and a malfunction communication is sent. The machine block remains until the malfunction is verified. The sensor network that equips the NEWSTER® plants of the series NW5, NW15, NW30, NW50 and NW50s measure the duration of the exposure to the heat and the parameters related to the working cycle temperature are monitored and recorded. A check on the engine’s absorption is implemented to correct any “jamming” and/or stop the machine

Compliant
Cyberphysical System Functionalities are not implemented Not present

Ecological Transition

Sustainability and environmental impact

The plants named “NEWSTER® NW5 – NEWSTER® NW15 – NEWSTER® NW30 – NEWSTER® NW50 - NEWSTER® NW50s” designed for the on-site sterilization of potentially infectious solid waste reduces the environmental impact of disposal by reducing the volume of waste and reclassifying it and providing it as urban solid waste

Supply distinctive features

Integration in the production management

The Plants named “NEWSTER® NW5 – NEWSTER® NW15 – NEWSTER® NW30 - NEWSTER® NW50 - NEWSTER® NW50s” designed for the sterilization of potentially infectious waste integrate the management software In-Sight 4.0. This is a webAPP with cloud web pages dedicated to the collection of administrative/environmental data related to hospital waste that will be subjected to the sterilization process. The management software ensures a real-time control of the sterilization plant and allows an on-site storage in units of kg and packages of non-infectious hospital waste that must be disposed by authorised operators that have to be regularly registered to the Environmental Managers Register

License and user manual Software Webapp Cloud In-Sight 4.0.pdf
Integration with Cleaning and Sanitizing System for Infectious Waste Containers

The group of sterilizers “NEWSTER® NW5 – NEWSTER® NW15 - NEWSTER® NW30 - NEWSTER® NW50 - NEWSTER® NW50s” is equipped with a certified system for washing and sanitizing by means of Medical Devices “MD” of plastic containers for handling potentially infectious waste. The traceability of the container washing cycle is guaranteed by a special (automatic) labelling

User manual of the Washing and Sanitizing System Containers for Infectious Risk Waste.pdf
Integration with the integrated weighing system

The group of sterilizers “NEWSTER® NW5 – NEWSTER® NW15 - NEWSTER® NW30 - NEWSTER® NW50 - NEWSTER® NW50s” is equipped with integrated weighing systems for the digital compilation of the machine register and of the loading/uploading system register for other hospital EWL (European Waste List) not subjected to the sterilization process. The integrated weighing system allows the monitoring of the input and output of kg for every treatment cycle together with the other characteristic data

User manual of the Integrated Weighing System.pdf

Performance characteristics

Newster FHT Sterilization Process Validation

The sterilization process of potentially infectious waste via the plants named “NEWSTER NW5 – NEWSTER NW15 – NEWSTER NW30 - NEWSTER NW50 - NEWSTER NW50s” it has been validated through laboratory tests conducted by the ACCREDIA accredited third-party laboratory

Evidence Validation of the Sterilization Process.pdf

Training

Training process

The group of sterilizers Newster NW5 - NW15 – NW30 - NW50 - NW50s is further enhanced by the “DOCEBO” e-learning platform combined with the access to the “RESERVED AREA” that provides on-line courses designed for operators and service technician and the possibility of direct access from the website www.newstergroup.com. The courses prepared allow a remote training of the personnel dedicated to the management of the machines and their maintenance

Evidence Training Process.pdf

Evidence

• Technical compliance file i4.0 of the Plants named “NEWSTER® NW5 – NEWSTER® NW15 – NEWSTER® NW50” of the 02/05/2021

• Technical compliance file i4.0 of the Plants named “NEWSTER® NW30 – NEWSTER® NW50s” of the 03/11/2022

• The i4.0 certificate of the named plants “NEWSTER® NW5 - NEWSTER® NW15 - NEWSTER® NW50” of the 03/05/2021

• The i4.0 certificate of the named plants “NEWSTER® NW30 - NEWSTER® NW50s” of the 03/11/2022

• EC declaration of conformity of the machine named “NEWSTER® NW5”

• EC declaration of conformity of the machine named “NEWSTER® NW15”

• EC declaration of conformity of the machine named “NEWSTER® NW30”

• EC declaration of conformity of the machine named “NEWSTER® NW50”

• EC declaration of conformity of the machine named “NEWSTER® NW50s”

• User manual of the machine named “NEWSTER® NW5”

• User manual of the machine named “NEWSTER® NW15”

• User manual of the machine named “NEWSTER® NW30”

• User manual of the machine named “NEWSTER® NW50”

• User manual of the machine named “NEWSTER® NW50s”

• Data Sheet of Plants named “NEWSTER® NW5 - NEWSTER® NW15 - NEWSTER® NW30 - NEWSTER® NW50 - NEWSTER® NW50s”

• Data Sheet PLC

• Evidence Sustainability and Environmental Impact

• License and user manual Software Webapp Cloud In-Sight 4.0

• User manual of the Washing and Sanitizing System Containers for Infectious Risk Waste

• User manual of the Integrated Weighing System

• Evidence Validation of the Sterilization Process

• Evidence Training Process

Attachments

Newster 360° Solution for hospital solid waste.mp4